Virtual Foundry Tour

The Bronze Process

Please click on the small images below to view larger photos.

 

Step 5: Breaking Off The Mold & Finishing


The cooled newly poured bronze is carefully removed from the mold with hammers and chisels. The sprue system is cut off with power tools and any bubbles or flashing is refined and removed with power tools and drill bits. Getting the metal just right takes hours and it is a very dirty, noisy process.


Click to view larger image.

Click to view larger image. Click to view larger image. Click to view larger image.
Click to view larger image.


Once the bronze or aluminum has been refined to the point the artist is happy with it a base needs to be chosen. A base holds the metal so it can stand securely.
Click to view larger image. Click to view larger image.


The last thing that is done to the piece is to give the metal some color. That process is called giving it a patina. Natural color of bronze is gold. The most common patinas are warm dark brown or golden brown. There are many different colors and textures to choose from though to add interest to the finished piece. To achieve a patina a torch warms the metal while chemicals are added until the artist is pleased with the results. A coating of wax or lacquer is added as a final protection over the patina.

Patina Note:
I got creative with the piece I used as my main photo example for this foundry tour. I added a paper collage to the back of the larger piece. This piece was dedicated to the tragedy of September 11 and it felt right adding lots of written information to the back. Most of us were glued to the news after the attacks on America for weeks. This was a mixed- medium piece. The larger back piece was poured in aluminum. The hand was poured in bronze and the figures that are on the hand were done in polymer clay. A detailed story of the meaning of the piece can be found here.



Click to view larger image.


Click to view larger image.

divider
Back to Bronze Gallery E-mail  

Home  Gallery Artist Profile  News  Classes Links