Virtual Foundry Tour

The Bronze Process

Please click on the small images below to view larger photos.

 

Step Three: Melting the Metal & Heating the Molds

 

The amount of metal that is needed to pour the piece is gradually melted in a large bowl or crucible that is heated in a special furnace. The metal is heated until it reaches a temperature of 2,100 degrees.

 

At the same time the cooled slurry shells are once again put in the furnace and heated to 2,000 degrees in preparation to receive the molten bronze. Heated shells will not crack from a temperature change when the metal is poured into it. The molds heat until the metal is melted and is ready to pour.

Clilck to view larger image.

Clilck to view larger image.

Clilck to view larger image. Clilck to view larger image.
Here you can see the mold team waiting for the OK to take the molds out of the furnace. They are dressed in fire gear. You can see what the temperature of the furnace does to the gear. 2,000 degrees is really HOT!!


Go to Step 4: The Metal Pour

Back to Bronze Gallery E-mail

Home  Gallery Artist Profile  News  Classes Links